Created Custom Wiring Harness for Upfitter Switches

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DINOZR

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Inspired by some others I saw in this forum, I created this custom harness to make it simple and easy to add accessories to the upfitter switches.

The right side harness is the truck side. I will solder the 6 remaining wires to the 6 upfitter wires in the engine compartment. The long wire to the ring terminal goes to a 3/8" post that is a body ground on the top of the firewall near the access to the upfitter wires. This grounds all the ground wires on the 12-pin Deutsch connector. It's extended exactly 20 inches beyond the other wires to accommodate the extra length from the upfitter wires to the ground post (along a neatly hidden path that I measured with a spare piece of wire).

The left side harness is the accessory side. Any accessory I buy, I will solder a male 2-pin Deutsch connector onto it and plug it into the upfitter connection of my choice. In this way I can also easily change which upfitter has each accessory. It's as easy as taking the accessory's plug off the Aux 1 connection and plugging it back into the Aux 2 connection. For ease of future use, I put wire labels on each connector showing the Aux switch it corresponds to and its amp rating.

I also have a plan for the pass-through wires. I'll cover that when I get there.

I completely get that this level of wiring is unnecessary. I get that you can have the exact same result by butt splicing directly onto your upfitter wires. That's not why I did this. I enjoy creating custom wiring harnesses that could pass for factory equipment. It's a cathartic hobby for me.

IMG-0172.JPG
 

Denvertaco07

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Cool, nice work.

Hey, I'm sure you know what you are doing, and I certainly can't speak to this, but I read in another thread the other day that soldering isn't a good idea due to vibration, and that crimping is the preferred method for automotive applications.

but anyway, nice looking harness.
 
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DINOZR

DINOZR

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Cool, nice work.

Hey, I'm sure you know what you are doing, and I certainly can't speak to this, but I read in another thread the other day that soldering isn't a good idea due to vibration, and that crimping is the preferred method for automotive applications.

but anyway, nice looking harness.

I didn't know that. Thanks. I will research that before I start soldering to the upfitter wires.
 

EastEndAngler

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Inspired by some others I saw in this forum, I created this custom harness to make it simple and easy to add accessories to the upfitter switches.

The right side harness is the truck side. I will solder the 6 remaining wires to the 6 upfitter wires in the engine compartment. The long wire to the ring terminal goes to a 3/8" post that is a body ground on the top of the firewall near the access to the upfitter wires. This grounds all the ground wires on the 12-pin Deutsch connector. It's extended exactly 20 inches beyond the other wires to accommodate the extra length from the upfitter wires to the ground post (along a neatly hidden path that I measured with a spare piece of wire).

The left side harness is the accessory side. Any accessory I buy, I will solder a male 2-pin Deutsch connector onto it and plug it into the upfitter connection of my choice. In this way I can also easily change which upfitter has each accessory. It's as easy as taking the accessory's plug off the Aux 1 connection and plugging it back into the Aux 2 connection. For ease of future use, I put wire labels on each connector showing the Aux switch it corresponds to and its amp rating.

I also have a plan for the pass-through wires. I'll cover that when I get there.

I completely get that this level of wiring is unnecessary. I get that you can have the exact same result by butt splicing directly onto your upfitter wires. That's not why I did this. I enjoy creating custom wiring harnesses that could pass for factory equipment. It's a cathartic hobby for me.

View attachment 146328

This turned out great! I wish had the tech-flex around to really dress mine up.
 
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DINOZR

DINOZR

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This turned out great! I wish had the tech-flex around to really dress mine up.

Thanks. I like to keep a lot of components on hand for custom projects like this. Tech flex in two difference sizes, 2-pin waterproof connectors, heat shrink tubing, etc. I've got to where I put Tech flex over just about any wire I run. If nothing else, it looks super nice.
 

JAQ51

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That look really great, nice work, and I think soldering joints is fine unless put in very rigid situations. I would hate to see you cut that beautiful harness up just to use butt connectors.
 

wheelman55

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After reading several sources, it appears you are correct. My mind is blown. I will indeed be crimping to the upfitter wires.
My electronics wizard friend would only allow me to solder the connections from AUX and Pass Through wires. We added about a foot of 12 AWG to each of the 12 wires. I did use Deutsch crimps, with the very expensive Deutsch crimp tool from extended wires to Deutsch connector.

Nice work BTW!
 
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