Dealership cant figure it out, need advice

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Steve-O

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Ok, i"ll start from the very beginning. Washed my truck last week (monday or tuesday) and popped the hood to spray off the engine. Took it for a ride to dry it off. When I pulled over to turn around, i got the "Service Advance Track", "Hill Descent Control Fault" and "Low Oil Pressure" lights. Then the truck died. Pulled the code on it (cant remember exactly what that code was) but it was something about the MAF sensor. Pulled it out, blew it off, thinking maybe it got a little wet and everything worked fine after that.
Saturday I went to the North Texas Raptor lunch and tour and during the offroading, i got the hill descent fault, advance track fault, and the wrench light. Ended up driving back home (1.5 hrs) in limp mode.
Sunday, I pulled the code again and got P0102, MAF circuit low. Cleaned the air filter (Volant Intake) and MAF sensor, cleaned out intake tube and box, I even ran it with no filter and still got the same code.
Monday I went to Ford and bought a new MAF sensor. Swapped parts right there in the parking lot, cleared the code, and it came right back on. Walked into the service dept (after setting the truck back to stock of course) and asked them to take a look. A few hours later they said the wires going to the MAF sensor were getting too hot and hard.
Tuesday they replaced those wires and are still getting codes. Then they started feeding me a bunch of ******** (explained later).
They have their Master Senior certified tech working on it and he's been talking with the engineers at Ford to try and resolve it. I got a printout of the discussion the dealer has been having with the engineer:

"Description of Vehicle Concern:
engine and wrench light is on

hilldesent fauls messages on dash

Diagnostics Performed:
eec test p0102,p0104 fallow ppt dc found fuel vaper valve leaking

self test abs system has c1280 and about 8 u-codes

Parts Replaced:
none

Technician's Question:
is results in engine light concern correct is there any farther testing needing done

the abs concern dont know where to start the concern goes away at speeds above 40mph and is back below 40 mph and less

Additional Comments

Comment From Ford Comment Date 11/11/2013 6:35:09 PM
Mark,

C1280 in the ABS module sets the ABS module senses a fault with the yaw rate sensor, which is integral to the RCM. It is recommended to address C1280 first by referring to the DTC chart in section 206-09 of the online WSM. If there are no RCM DTC's, it is recommended to perform pinpoint test P in section 206-09 of the online WSM.

If further assistance is needed, please update the form with all DTCs and the modules that set them, as well as the specific results from each step of the pinpoint test.

It is recommended to submit a contact to the Gas group for assistance with the engine and wrench light concern. The Gas group will be able to provide the best assistance possible.

Comment From: DEALER Comment Date: 11/12/2013 11:57:44 AM
Mark called in to discuss the pin point test P in section 206-09 of the WSM step 1. Mark also stated that this vehicle is highly modified with aftermarket steering and suspension components. Mark also stated that the fuel vapor valve is leaking along with DTCs P0102 and P0104 set in the PCM.

Comment From: Ford Comment Date: 11/12/2013 11:57:44 AM

Mark,

At this point, suspect the DTC C1280 setting due to installation of the aftermarket steering and suspension components. The aftermarket modifications can change the drive-line angles, and cause the ACCEL PIDs to be erratic setting DTC C1280. It is recommended to return the vehicle to stock and re-evaluate before attempting to perform and pin point test as the results will be inconclusive due to the aftermarket modifications.

Since you have noticed the leaking fuel vapor valve on at this time, it is recommended to replace the valve. Also ensure that no raw fuel has entered the canister. If so, the canister will require replacement as well and the all the related lines will need to be blown out (cleaned).

DTC P0104 and P0102 sets when there is a concern with the mass air flow sensors circuitry. Since there is an aftermarket air intake system, recommend closely inspecting the MAF sensors circuitry for any obvious signs repair or service done to the related circuitry, repair as necesary. If there are no signs of concerns with the circuitry, then please refer to the online PC/ED and perform pinpoint test DC. This test will accurately test the MAF circuitry and address DTCs P0102 and P0104, thank you."



This REALLY ****** me off because the only suspension modifications are top perch and outlaw frame supports with bump stops. There are absolutely 0 steering modifications made to the truck. That would be like saying I got a flat tire because I put new speakers in. The work theyve done so far has been covered under the extended warranty so I have to pay a $100 deductible. If I take it to another dealer, there goes another $100. On top of the $131 for a MAF sensor that didnt fix it. And gave me a rental car but now theyre taking it back because they wont give me one for the time it takes to diagnose the problem. So my question is, what the hell should I do?????????
 

BIRDMAN

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Might be a long shot since this was a TSB for 2010's but when you said you had just washed the truck it came to mind:

Hill Decent Control Fault. SSM 21317

Oasis special service message number: 21317
message title: 2010 svt raptor - hill decent control fault and dtc c116a

applicable vehicles :
2010 truck : 00029 f-series ld

oasis message :
Some 2010 f-150 svt raptor vehicles may exhibit hill decent control fault with
abs dtc c116a. On vehicles built before 2/26/2010 only, inspect the high mounted
stop lamp for evidence of water intrusion. Refer to wsm section 417-01 for
replacement details part number al3z-13200-a. Torque screws to 1.5 nm / 13
lb-in. No water intrusion follow wsm section 206-09, pin point test i. Note: It
is normal for the brake pressure (brakpres) pid to occasionally spike high due
to test pulse sent to the pressure sensor by the abs module. In addition, brake
pressure signals as low as -225 psi without brake apply should also be
considered normal. .


Applicable symptom codes :
200000 electrical
206000 electrical warning indicators
300000 chassis
301000 chassis service brake system
 

Yukon Joe

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Sounds frustrating, but also sounds like it is being worked out.

Be thankful that with the intake and tune they are still covering under warranty. The rental car was also a nice perk for awhile.

Did they replace the fuel vapor valve and the canister? Was there fuel in it?

Yukon Joe
www.RUNRAPTORRUN.com
 
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Steve-O

Steve-O

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Might be a long shot since this was a TSB for 2010's but when you said you had just washed the truck it came to mind:

Hill Decent Control Fault. SSM 21317

Oasis special service message number: 21317
message title: 2010 svt raptor - hill decent control fault and dtc c116a

applicable vehicles :
2010 truck : 00029 f-series ld

oasis message :
Some 2010 f-150 svt raptor vehicles may exhibit hill decent control fault with
abs dtc c116a. On vehicles built before 2/26/2010 only, inspect the high mounted
stop lamp for evidence of water intrusion. Refer to wsm section 417-01 for
replacement details part number al3z-13200-a. Torque screws to 1.5 nm / 13
lb-in. No water intrusion follow wsm section 206-09, pin point test i. Note: It
is normal for the brake pressure (brakpres) pid to occasionally spike high due
to test pulse sent to the pressure sensor by the abs module. In addition, brake
pressure signals as low as -225 psi without brake apply should also be
considered normal. .


Applicable symptom codes :
200000 electrical
206000 electrical warning indicators
300000 chassis
301000 chassis service brake system

I mentioned that to them when they dropped it off. I had water in the 3rd brake light before and it threw the code. Took it to a dealership back home (NC) and they told me they wouldnt fix it. Tried another dealer in MS and they would do it under warranty ($100 deductible). I dont know if they actually looked at it.

Sounds frustrating, but also sounds like it is being worked out.

Be thankful that with the intake and tune they are still covering under warranty. The rental car was also a nice perk for awhile.

Did they replace the fuel vapor valve and the canister? Was there fuel in it?

Yukon Joe
GREAT LAKES RAPTOR EXCURSIONS

Not sure if theyve replaced it or not. Im assuming they did since they told me theyre still trying to diagnose it.

Sooooo.....do we wash out our engine compartments?

yes, just be more careful than me!
 

GotExhaust.com

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Washing your engine compartment should not be an issue using just a garden hose. Avoid high pressure nozzles and pressure washers. Think about what happens when you barrel through a puddle off-road. Everything under the hood gets soaked. Not to say there isn't some risk but modern engine bays are pretty darn well waterproofed.

If you're going to wash under your hood just avoid any exposed wiring, fuse blocks or control modules. If you do hit some of that stuff go around with WD-40 afterwards and spray any electrical components. Always wait for everything to completely dry or use a leaf blower before starting the truck as a precaution.
 

Madcowranch

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I had the same thought as Bird (water in the third brake light) and it seems, from what you wrote, that issue was possibly never resolved?
 
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Steve-O

Steve-O

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This is the third dealership I've told about the TSB for water leaking in. I know for a fact it did. I got the faults, 2 of the 3 LEDs don't work, and I drained water out of it. But I'm not a certified ford technician so I don't know what I'm talking about.

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New Guy

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^Damn Steve-O, sorry this is happening to ya bud. Truthfully I have never "cleaned" my Engine bay of my Raptor or my GT500-clone w/ anything but a damp rag. It kind of makes me cringe when I hear people pressure washing their bays, that's like asking for something to come loose or get filled - not saying you were careless or anything! I'd just say in the future especially when this is worked out definitely let everything dry before going out.

I really hope this works out for you man. As it is, I myself feel that any time my vehicles sit in a Dealership for ANYTHING but regular service/maintenance or new goodie installation, its like begging for my wallet to be *****. I feel your frustration man, I'd say keep a good attitude and keep regular correspondence with the Master Tech and hopefully he'll go out on a limb for you.
 
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