The set screw was a common size - 3/32" sounds right... When I did mine the collars needed a lot of convincing to move. 2x4 blocks and a big hammer did the job...
You gained about 2.5" up front so it makes sense that the 35's don't rub... The mid perch compresses the spring which gives the stiffer feeling...
The front won't dive as much when you break hard and the control should be much better. Especially high speed off roading.
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