40" Amazon LED light bar install

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

BobboZR2

Full Access Member
Joined
Oct 27, 2012
Posts
130
Reaction score
93
Location
New Jersey
Thanks largely in part to this thread: http://www.fordraptorforum.com/f81/cheap-cheap-light-bar-32948/, I pulled the trigger the other day (Wednesday 4/10) on a 40" Tuff Stuff LED light bar on Amazon for $239 with free Amazon Prime shipping. The reason I went this route was that if it turned out to be garbage or if I didn't like it, I could just return it to Amazon and a full refund. I must admit that I'm an Amazon Prime junkie, but that's only because I want to get my money's worth. It came yesterday afternoon and I couldn't wait to install it today.

Going into it, I didn't know what kind of brackets it would come with. It came with two but they were unable to mount to any factory bolt locations. I went to Home Depot and bought all types of metal brackets to try. However, after a little playing around, I realized that I could utilize the brackets it came with. All I had to do was drill two holes and secure the brackets with the supplied bolts and nuts: 9A1139A0-3EA8-4F3A-9D76-B594E357A99D_zpsk1etgrop.jpg038BDF22-E0DF-4504-BCAB-02475C235D65_zpsnvbusq0p.jpg5BFF9E72-5BC0-4FF3-84CB-559A55BC2985_zpsf0q9mw78.jpg
I forgot to snap pics of the actual holes and hardware, but it was beyond simple. The natural slant in that part of the engine compartment allowed me to angle the brackets forward. The brackets also come with rubber "feet" that allowed it to conform to the angle as well. Bolted down, the brackets are extremely sturdy.

I then had to use the sanding bit in my Dremmel to remove some of the plastic around the transmission cooler:4037777B-75B0-417E-ACD1-C462F7C585BC_zpsy7m1stjf.jpg2844F26D-65D3-43CB-8917-5052B1312ACD_zpseocrsehx.jpg

This placed the light right up against the tranny cooler which was a snug fit (they touch). I don't believe the heat is going to be a problem, but only time will tell I suppose.
00D2E055-7623-494A-96DD-19D1B2FCF627_zpssyp73lxm.jpg
A4AD9D63-DE94-4C91-8A19-DFD0E2271C3E_zpsrhse9rm5.jpg

However, by utilizing the included brackets the way I did, it actually positioned the light dead on to the larger openings of the grill below the FORD. I'd be lying if I said I planned it that way, but boy did I luck out:
4C52EB04-0D45-4A96-9C41-0143DC8406BA_zpsgss4lve3.jpg06AB5439-E142-4A96-9645-87B4332E6C53_zpsff07ouxy.jpg

I maintained the quick disconnect portion of the wiring that came with the light so I could always remove the light without interfering with the wiring and service and/or replace the light if needed. I didn't get a picture of this because it was getting dark. Here was the finished product all wired up to upfitter 1:028E9D0B-D143-482E-99FA-068EBF82A7E9_zpso7ycnh5b.jpg

I took her out for a spin down a dark road by my house that has no lights at night:
Factory HID low beams:00A28FAD-8634-4C23-B131-869125CD38E1_zpsgsijwgaj.jpg
Factory HID high beams:622B2E85-5D29-4906-8034-A7D97970847D_zpsaanygpfa.jpg
LED bar & low beams:09C691BD-8466-4F06-AD10-B52DB060FB49_zpshs1bhn6w.jpg
LED bar & high beams:D0182672-BA81-4D4B-BB18-9D9AFD7AD496_zpsluyx1psa.jpg

The pictures don't do it justice. This mother is bright! They are angled 3 degrees up but I think I'm going to angle them up a bit more tomorrow so they can throw a little further out.

Overall I'm very satisfied. I hardly drive at night so the price was certainly right for me and the bar and hardware feel very well built. Not bad for an afternoon's work.
 
Last edited:

ZBoater

FRF Addict
Joined
Mar 9, 2014
Posts
1,980
Reaction score
865
That's awesome! Gives me hope I can actually afford my lights!

So the 40" seems to be the right size for a behind the grille right under the F O R D, correct? I'm wanting to put one there and one to replace the lower grille. Is that one 20" or 22"?

I'm also planning some KC slim lights on the hood (old fashioned, I know) and some sort of fog light solution, and make all that my lighting mod. This thread gives me hope I can actually afford it! Thanks!
 
OP
OP
B

BobboZR2

Full Access Member
Joined
Oct 27, 2012
Posts
130
Reaction score
93
Location
New Jersey
I did forget to mention, that during the install, I had everything all wired up via Aux 1 only to discover the light didn't work like it had earlier. After over an hour of troubleshooting (and ordering another light online), my friend and I discovered that within the waterproof connection piece I utilized, one of the wires had broken free from its solder. I re-soldered the connection and everything worked again. For a moment I thought I had somehow inadvertently fried the lights. After that I made sure to cancel my new light order.
 

matrix243

Full Access Member
Joined
Jan 23, 2013
Posts
699
Reaction score
249
Location
Calgary, Alberta
Great thread! Thanks for the info. I'll be pulling the trigger on one soon then.

What waterproof connection are you referring to? Was it supplied with?
 
OP
OP
B

BobboZR2

Full Access Member
Joined
Oct 27, 2012
Posts
130
Reaction score
93
Location
New Jersey
Great thread! Thanks for the info. I'll be pulling the trigger on one soon then.

What waterproof connection are you referring to? Was it supplied with?

There's a waterproof screw-together type connection that allows you to connect the wire from the light to the included wire harness. I'll take some pics today when there is more light.

---------- Post added at 05:31 AM ---------- Previous post was at 05:20 AM ----------

That's awesome! Gives me hope I can actually afford my lights!

So the 40" seems to be the right size for a behind the grille right under the F O R D, correct? I'm wanting to put one there and one to replace the lower grille. Is that one 20" or 22"?

I'm also planning some KC slim lights on the hood (old fashioned, I know) and some sort of fog light solution, and make all that my lighting mod. This thread gives me hope I can actually afford it! Thanks!

Yes, it's almost as if the 40" was designed for our truck. And I believe the spot in the bumper behind the license plate can accommodate a 20" bar. I won't be running one because NJ requires a front plate.

Good luck with what you decide to do and post pics when you're done.
 

ZBoater

FRF Addict
Joined
Mar 9, 2014
Posts
1,980
Reaction score
865
I found this pic somewhere on the internet and want to do something similar. The hood lights I'm planning 6" because, you know, there's nothing small about the raptor. :)
 

Attachments

  • image.jpg
    image.jpg
    208.1 KB · Views: 95
Top