Portable Air Compressors

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MagicMtnDan

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12-volt Air Compressor Guide - We Test 'em to Help Find the Best One for You
February, 2009 issue of Four Wheeler by Trent Riddle

OK folks, here’s something we all know: The standard air pressure recommended by the manufacturer of your truck’s tires is fine for the pavement, but it’s way too high for off-road use. Out on the trail you'll need lower pressures for added traction in sand, mud, and rocks. Those conditions, as well as your choice of tire and wheel, will determine just how low you need to take your tire pressure when you’re off doing what your vehicle was born to do. In sand you might need to run as little as 10 pounds of air for the best flotation. But whatever pressure you run, the real question is not if you're going to get down to that pressure, but how you’re going to air back up once you hit the pavement again. (See Four Wheeler, May 2001, for more on air pressure, tires, and trails.)

There are several options for airing up at the end of the day. These include: a hand pump, compressed air or CO2, engine-driven compressors, and the ol’ reliable 12-volt compressor that runs off your battery. This latter choice is by far the easiest, as you can either clip the power leads to the battery or hard-wire it to your truck’s electrical system. The smaller units can even be plugged into your rig’s cigarette lighter. Unlike an engine-driven compressor, a 12-volt unit can be mounted anywhere you have space. They also have the advantage over compressed gas sources because, obviously, they don’t become empty. For the average ’wheeler a 12-volt compressor is definitely the best choice.

With this in mind we’ve tested some of the best and most available 12-volt compressors on the market. We've put nine of these blowhards up against the wall and beat them until they revealed their secrets. The result? As expected, the more you spend on a compressor, the more air you get. But wait, there also were some surprises. Take a look and see which of these 12-volt compressors is right for you.

Lock 'Em Up
The original ARB air compressor is the perfect air source for your ARB air locker. While $295 may seem like a lot for a compressor this small, you must remember that this includes all the wiring to operate one ARB Air Locker. A mere $172 will get you a portable ARB unit if you’re just interested in occasionally filling your tires after a day on the trail. This unit is small and lightweight but it gets the job done, even if it does take six and a half minutes per tire.

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Military Tough
The Currie compressor is the only military-spec unit of the lot, so if you’re looking for a tough tool, consider this baby. This 100-percent-duty-cycle compressor is capable of moderate air-tool use. When combined with a 2-gallon air tank, it spun six lug nuts before pausing. However, the 100psi max gives it some limitations in this department. It took the Currie compressor only 3 minutes, 7 seconds to fill our tire.
Price: $489.95.

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Mama Bear Air
As the fairy tale goes, one was too big, one was too small, and one was just right. The Quick Air 2 is the midsize unit in the Quick Air line and we’re sure many readers will find that it is just the right size for their needs. This unit pulled 24 amps, filled our test tire in 4 minutes, 40 seconds and is priced at $250 for the hard-mount and $305 for the portable. All these figures are right in the middle of the spectrum. The portable unit includes a 25-foot nylon coil hose with clip-on air chuck, clip-end power cable, and an on/off switch, all in a steel case.

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Aussie Air The Big Red Plus
Aussie Air
The Big Red Plus compressor might be a small unit with 20-percent duty cycle, but it has survived the Outback. This compressor clocked a lengthy 6 minutes, 39 seconds in our tire-fill test. It is offered in either a hard-mount or portable unit. The portable unit includes 25 feet of polyurethane coil hose, 10 feet of full-size jumper cables, a waterproof on/off switch, brass quick-release fittings, clip-on air chuck, and a pressure switch, all housed in a steel waterproof storage box. Hard-mount: $249.95; portable: $395.95.

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Cheetah-Fast Hippo
The Trail Head compressor is the heaviest and the hungriest of the compressors we tested. The unit weighs 40 pounds and pulled an astonishing 200 amps. On the plus side, this thing is faster than a cheetah. It took only 1 minute, 22 seconds to pass our tire test and it filled a 2-gallon air tank in less than 15 seconds—twice as fast as its nearest competitor. At $599 it’s the most expensive of the units we tested, but for that price you’ll get top speed and the ability to run air tools continuously. Imagine a shop compressor under your hood. Our test unit was a prototype, so some specs might change with production units.

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Slow but Sure The Quick Air

The Quick Air was the slowest of all the compressors tested but it was the most frugal on power consumption, with only a 10-amp draw during our tests. Sure, 7 minutes, 18 seconds per tire is a lot of time to spend airing up at the end of the day but think of all the things you can get accomplished while airing up. You could wash the windows, eat a snack, and help your buddies fix their trucks. The real advantage of the Quick Air is its small size and proven reliability. We’ve used a portable unit for years without a hitch. The Quick Air is available as either a hard-mount or a portable and is priced at $175 and $235 respectively. The portable unit includes a reinforced rubber hose with clip-on tire chuck, cigarette lighter power plug, and an on/off switch, all in a molded plastic case.

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Fast for the Cash
With a fill time of 2 minutes, 50 seconds for our test tire, the Quick Air 3 was the second fastest at airing up. Sure, it only has a max pressure of 70 psi (not enough to run air tools or an ARB Air Locker), but if all you want to do is fill tires, this is your baby. At press time the only unit available was a hard-mount with a retail of $399, but a portable unit is planned.

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Built to Last The Extreme Aire
The Extreme Aire compressor is the only unit with a large, washable K&N filter on the intake, which extends compressor life. With a 100-percent duty-cycle and 150psi rating, it took only 3 minutes, 5 seconds to fill our test tire. The Extreme Aire performed well in the air-tool test, too. It was able to spin eight lug nuts before pausing when combined with a 2-gallon air tank.

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Free Accessories (almost)
The EZ-Air is a little unit at a little price. At $179 (hard-mount) and $199 (portable), the E-Z Air is another good choice for those on a tight budget. This compressor has the most economical accessory package of the lot and for just $20 more you get a 25-foot nylon coil hose with clip-on air chuck and integral pressure gauge, battery-clip-end power cable, and an on/off switch, all in a nylon case. An added feature is the deflation-locking mode, which allows for rapid hands-free air down.

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Source of above: http://www.fourwheeler.com/techarticles/62758_12_volt_air_compressor_guide/index.html
 
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MagicMtnDan

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PORTABLE AIR MADE EASY WITH VIAIR'S 400P PORTABLE COMPRESSOR

Viair asked us to evaluate their most powerful portable compressor. Viair's model 400P is a must have piece of equipment because of its portability, compact size, sturdy construction and ratings that should enable it to handle most, if not all, of your air compressor needs. The 400P kit comes with a heavy duty water and dust resistant double compartment carrying bag. The entire kit is a small 11.25 × 4 × 7 inch package that weighs in at only 8.50 LBS and can be easily stowed away.

The 400P compressor has a gearless direct drive 1/4 HP motor, a thermal overload protector with an automatic reset switch, and it is also moisture and dust resistant. It uses an anodized aluminum alloy cylinder, hi performance PTFE or Teflon piston rings and stainless steel valves that provides for a long life of robust and corrosion-resistant performance. The compressor comes with a dual element air filter, a 35 FT versatile coiled air hose with an inflation/deflation valve, a 2 inch diameter inline pressure gauge that measures up to 100 pounds per square inch (PSI) and a locking tire valve chuck that also allows for rapid deflation.

To provide power to the unit, an 8 FT power cable protected by a 30 amp inline fuse and battery terminal clamps, is provided. Powering the Viair from battery terminals rather than the cigarette lighter or 12 volt DC power receptacles provides considerably more air pressure. This makes it possible for the compressor to pump up larger tires such as those found on pickup trucks and many trailers. For optimum performance, the manufacturer recommends the engine of the vehicle be running when the compressor is in use.

The maximum reach from the battery source to the item you’re airing up or down is an impressive 43 FT. This should allow for easy reach to all tires on most vehicles and trailers.

Viair 400P Air Compressor Kit

We tested the unit by deflating the tires on our Expedition. The tires are P265/70R17 all-terrain tires which is a common tire size found on most ¾ ton pickups. We did this by attaching the locking air chuck to the tire’s valve stem and then simply pushing the system's inline deflator collar forward and locking it in place to allow continuous hands free air flow.

Viair's claims that the 400P should "air up a 31 × 10.5 inch tire from 15 to 30 PSI in about 1 minute and 25 seconds or from 0 to 30 PSI in about 2 minutes and 28 seconds."

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Our tires measured in at 31.6 X 10.7 inches which is of an adequate size to test the unit. Inflating our tires from 0 to 35 PSI took 2 minutes and 25 seconds per, which seems to more than substantiate Viair’s claim. We tracked the air pressure via the inline gauge. For those ATVers who need to air down their tires when traversing sand, the Viair should be more than adequate to both deflate and re-inflate in less than 15 minutes. This includes the time required to hook up the power cord to the vehicle's battery.

We did notice that our PSI readings via the inline gauge were off by about 8 PSI when in operation. To get an adequate PSI reading, you need to stop inflation and then take a reading from the gauge. This seems to register an accurate measurement most of the time. So, to air up a tire with MAX PSI of 35 you should stop pumping air into the tire when the gauge reads 43 PSI. We validated our measured PSI using a Craftsmans 12V portable air compressor and a standard pencil tire gauge. Our 2 devices reported the same PSI on all tires while the Viair was a consistent 8 PSI more during operation and spot-on while powered off.

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Viair 400P airing up our ATV tire

As you can read, airing up vehicle tires did not take long, so care should be taken when using the unit to inflate ATV tires. It takes only a matter of seconds to fully fill your standard ATV tire. We timed a 25 X 12 inch ATV tire from flat to full in less than 15 seconds.

When we wanted to hook the compressor to our Kawasaki Brute Force 750i, we found that the new Kawasaki has a protective case around the positive post on the battery. This didn’t allow us any way to connect the 400P’s positive cable without first removing the case which supports the battery by keeping it secure. Of course, a little modification will quickly remedy the situation, but we don’t really see the average ATVer taking this unit on a trail ride with them, but rather keeping and utilizing the unit at base camp or in their vehicle.

The 400P is rated with a maximum duty cycle of 40 minutes at 30 PSI, or 15 minutes at 100 PSI at 72° F. At 30 PSI, the unit delivers 1.77 cubic feet per minute (CFM). Most reasonable inflation needs should not present a problem with overheating. If it does, its internal thermal protection circuit will automatically shut the system down and reset itself. The average wait for further use is approximately 30 minutes.

All Viair compressors are covered by a limited warranty of one year when properly installed and under normal conditions of use. Coverage is limited to defects in workmanship and materials.

ATV Source has been utilizing the Viair 400P for 6 months now and it has proven itself to be a high performance quality product. We have used it to inflate ATV Tires, SUV tires, truck tires, portable swimming pools, small inflatable kid’s games and even on a bike tire. The unit has been flawless every time. We have set the unit on the ground, in the engine housing, and on the hood of some vehicles. The unit has a built in anti-vibration aluminum tray which keeps the unit from jumping around or burying itself in the sand during operation.

Having a portable compressor with you while out riding will make the difference between a great riding trip or a complete washout. We all know that tire pressure is the single most important factor affecting vehicle safety and performance that can be influenced by a driver. When it comes to maintaining safe inflation pressures for any type of on or off-road driving activity, you need a portable compressor that won’t let you down.

Contact info:

VIAIR
26072 Merit Circle, Ste. 111
Laguna Hills, CA 92653 USA
Toll Free: (800) 618-1994
Phone: (949) 582-6868
Fax: (949) 582-6866
Web Site: http://www.viaircorp.com

Amazon offers this unit for $198.95
http://www.amazon.com/dp/B000X9AXR8/?tag=fordraptorforum-20


Source of above: http://www.atvsource.com/articles/product_reviews/2005/121905_viair_400p_portable_compressor.htm
 
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MagicMtnDan

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What about an underhood mounted AC? Overkill?

http://www.vanair.com/products.php?product-id=47

:cool:

Great question Matt! It allows me to introduce Brad Kilby's company and products (Brad's a local guy here in Burbank):

For over a decade, Kilby Enterprises has been the leader in On-Board Air systems. Our Airboss systems provide enough air to run air tools with ease without over taxing the system. Don't be fooled by other manufacturers' claims! We use only top of the line components that meet our rigorous standards, including the state-of-the-art York Compressor. All brackets are made from ¼” or 3/16” laser cut steel, and then zinc plated for corrosion resistance.

System installation is straightforward and all necessary components are included in the kits. Although we also offer a variety of parts and components for the “do-it-yourselfer”, we recommend using our complete kits with components that are already tested and designed to work together. We do maintain a limited inventory of our parts, but many are made to order, so please allow approximately 2 weeks for your parts to be shipped.

Simply stated, if you're looking for the best On-Board Air unit available for your vehicle, you've found it!

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His systems are not inexpensive but if it's what you want it's hard to find a better made kit. Here's one for the current Jeep J/K:

::KE-2200-K
AirBoss Kit for 2007 - 2009 Jeep Wrangler JK
Airboss systems provide enough air to run air tools with ease without over taxing the system. We use only top of the line components that meet our rigorous standards, including the state-of-the-art York Compressor. All brackets are made from ¼” or 3/16” laser cut steel, and then zinc plated for corrosion resistance and proper compressor grounding.

System installation is straightforward and all necessary components are included in the kits. Our components are thoroughly tested and designed to work together.

Installation Notes:

Fits 2007-2009 Wrangler JK models with 3.8L engines with factory AC.
Works with factory air intake.
Kit includes:
KE-2200 Compressor Mounting Kit
25-513352 York Clutch
EF210R York Compressor
FS-07-050 Intake Filter
28723 Rotolock Fittings
99-431 York Dipstick
KE-ACCKIT-JK Accessory Kit
KE-AT2.5 Air Tank

KE-2200-K $1450.00 $1150.00

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Here's a link to this page: http://www.kilbyenterprises.com/KE-2200-K.htm

And to his website with other kits and a number of high quality Jeep products: http://www.kilbyenterprises.com/index.htm
 
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MagicMtnDan

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Back to the Viair - their model 400PA

This is probably the unit I'm going to order (from Amazon). It's a solid performer with good specs and it also has one thing that their less expensive versions of this pump don't have - an automatic shutoff. This means you can use this pump with a holding tank (which can be purchased and added later on). The holding tank can be mounted in your vehicle (typically underneath) and it can also support a portable holding tank. This will ensure you almost always have air.

This is their Model 400PA-RV (I'll probably go ahead and get the -RV kit since it's only $30 more). I definitely want the automatic shut-off function. (The 400PA and the 400PA-RV are the same compressors with different accessories).

400PA-RV is the third in a series of VIAIR portable compressors with automatic shut-off function. This 33% duty cycle unit is capable of working pressures up to 150 PSI and can be operated for up to 40 minutes at a time before needing to be rested. The 400P-Automatic comes with a close-ended gas station-style air gun with onboard air pressure gauge for added convenience. While the unit was designed specifically for RV tires, it can be used for almost any tire-filling situation due to its included extension hoses, and tire chucks. Semi-truck operators will find the convenience of the 45-degree extended reach chuck perfect for big rig applications.

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400PA-RV Included Parts
- Automatic Shut-Off Function
- Primary & Extension Hose for Over 60 Ft. of Reach
- Heat Shielded Quick Connect Coupling
- Tire Inflation Gun with 130 PSI Inline Gauge & Bleeder Valve
- Heavy Duty Dual Battery Clamps with Inline Fuse
- 45-Degree Extended Reach Chuck (For Dual Rear Wheels)
- 90-Degree Twist-On Chuck
- Heavy Duty Deluxe Carry Bag
- Included Inflation Tips Kit

400PA-RV Fill Rates
31" x 10.5" Fill Rate
0 To 30 PSI 2 Min. 28 Sec.
15 To 30 PSI 1 Min. 25 Sec.
33" x 12.5" Fill Rate
0 To 30 PSI 4 Min. 00 Sec.
15 To 30 PSI 2 Min. 00 Sec.
35" x 12.5" Fill Rate
0 To 30 PSI 4 Min. 50 Sec.
15 To 30 PSI 2 Min. 20 Sec.


Amazon sells the 400PA-RV for $279.95
http://www.amazon.com/dp/B002NLF658/?tag=fordraptorforum-20

Amazon sells the 400PA for $249.95
http://www.amazon.com/dp/B002O0PO2S/?tag=fordraptorforum-20

Viair webpage: http://www.viaircorp.com/OffRoad/400PA-RV.html
 
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MagicMtnDan

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Here's one of Viair's onboard systems (complete kit). One of the coolest things you can do with these onboard systems is you can plumb quick disconnects at the front and rear of your truck for easy access - just plug in the snap-fit hose and you've got air! Some folks even put one fitting near each wheel for the ultimate in convenience. :)

You'll want to watch where you mount the compressor under hood due to heat issues and its affect on performance. Mounting a compressor inside the engine bay shouldn't be a problem. Heat is the biggest killer for machines, so keep it away from anything that gets hot to get the most out of your compressor. Some advantages of having an onboard air compressor:

1. You pay for the compressor once, no charge for refills.

2. You don't have to stop at a refill station before you hit the trail, you just have to test the system before you leave home.

3. Once the compressor is hardwired and plumbed you can operate air lockers, air horns, air bags, air seats, air tools, and inflate your tires.

4. Despite popular belief, 150-200 PSI is not dangerous and will not explode even if you were to crash into a rock. The most it would do is scare you with a hissing sound as the pressure is released.

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Link: http://www.viaircorp.com/OffRoad/10005.html

Amazon and other places sell this kit for about $370.
 

NoCaDiver

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Saw an episode of Extreme 4x4 today where they ran a dual Viair compressor setup with a tank to run some airbags and trail tools. Of course, as usual, it looked easy to install....

And there was plenty of room since it was a Deuce and a Half.
 

BigJ

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Great info. Can anyone speak to why this idea (powered and mechanical) is a better idea than a CO2 or N2 tank?
 
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MagicMtnDan

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I'm not sure anyone said they're "better" - just less expensive to operate them than filling up the tanks. (I love the PowerTank product but it's $pendy!). And it's less hassle (don't need to go to the store to fill up a compressor :)

Like other products, it'd be good to have both a compressor and a PowerTank.
 

KaiserM715

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Thanks for the write-up Dan!! The Viair kit you are interested in is the same one I have had my eye on. I am looking forward to a review. I have known folks who have used both the Powertank and a compressor option with good success. I am interested in a compressor for the convenience (don't have to fill it up, don't have to remember to fill it up).

That being said, I know the Powertank has enough "guts" to run an impact wrench and is more portable (I think a Viair would need a tank to run air tools well). Here is a link to Powertank: http://www.powertank.com/
 
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